Zeron 100 Flanges are high-performance super duplex stainless steel flanges developed for demanding industrial applications where exceptional corrosion resistance and mechanical strength are essential. Known for their superior resistance to pitting, crevice corrosion, and chloride stress corrosion cracking, Zeron 100 Flanges are widely used in offshore oil and gas platforms, petrochemical plants, desalination systems, and marine environments. Gopal Forge Industries™ manufactures and supplies premium-quality Zeron 100 Flanges that meet international standards and critical project requirements.
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As experienced manufacturers, Gopal Forge Industries™ produces Zeron 100 Flanges using advanced forging technologies and strict quality assurance procedures. These flanges are engineered to deliver outstanding performance under extreme pressure, temperature, and corrosive conditions. Every flange is manufactured with precision to ensure dimensional accuracy, strength, and long-term reliability.
Leading exporters understand the importance of supplying products that comply with global specifications. Gopal Forge Industries™ exports Zeron 100 Flanges to customers across the Middle East, Europe, Africa, Asia, and South America. Our export products are supplied with complete documentation, material test certificates, and inspection reports for seamless project approvals.
Reliable suppliers play a crucial role in maintaining uninterrupted industrial operations. We offer Zeron 100 Flanges in various sizes, pressure classes, and flange configurations suitable for integration with pipe fittings, buttweld fittings, carbon steel elbow, stainless steel elbow, reducers, tees, and complete industrial piping solutions. Our inventory supports both standard and customized project requirements.
Professional stockists maintain extensive inventories to support urgent industrial demands. Gopal Forge Industries™ keeps ready stock of Zeron 100 Flanges in commonly used dimensions and pressure ratings, helping customers minimize downtime and reduce procurement lead times while ensuring immediate product availability.
Trusted manufacturers choose Zeron 100 because of its superior alloy composition, which includes chromium, nickel, molybdenum, copper, and tungsten. These elements contribute to exceptional resistance against seawater corrosion and aggressive chemical environments. As a result, Zeron 100 Flanges are often selected for critical applications where conventional stainless steel grades may not provide adequate performance.
Dedicated suppliers focus on delivering both product quality and technical support. Gopal Forge Industries™ assists customers in selecting suitable flange types and specifications based on operating conditions, ensuring reliable performance throughout the service life of the piping system.
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Zeron 100 Flanges Specification
| Specification |
Details |
| Product Name |
Zeron 100 Flanges |
| Technical Description |
Zeron 100 (UNS S32760) super duplex stainless steel flanges designed for high-strength, corrosion-resistant piping systems, particularly in chloride-containing and demanding industrial environments. |
| Material Grade |
Zeron 100 / UNS S32760 / ASTM A182 F55 |
| Werkstoff Number |
1.4501 |
| Material Type |
Super Duplex Stainless Steel |
| Available Sizes |
1/2" NB to 48" NB |
| Flange Types |
Weld Neck, Slip On, Blind, Socket Weld, Threaded, Lap Joint, RTJ, Orifice, Spectacle Blind |
| Standards |
ASME B16.5, ASME B16.47, EN 1092-1, DIN, BS, JIS |
| Pressure Ratings |
ASME Class 150, 300, 400, 600, 900, 1500 and 2500; EN pressure ratings available as specified |
| Facing Types |
Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ) |
| Dimensions |
Manufactured according to applicable ASME, EN, DIN, BS and JIS dimensional standards; custom dimensions available as required |
| Manufacturing Process |
Forged, heat treated and precision CNC machined |
| Surface Finish |
Natural, Pickled, Passivated and Machined |
| Testing |
Positive Material Identification (PMI), Hydrostatic Testing, Ultrasonic Testing, Mechanical Testing and Chemical Analysis |
| Certification |
EN 10204 3.1 / 3.2, NACE MR0175 and Material Test Certificate (MTC), where specified |
| Applications |
Offshore Oil & Gas, Petrochemical, Marine, Desalination, Chemical Processing, Power Generation and other corrosive service applications |
| Manufacturer |
Gopal Forge Industries™ |
Zeron 100 Flanges Chemical Composition
| Grade |
C |
Mn |
Si |
P |
S |
Cr |
Ni |
Mo |
Cu |
N |
W |
| UNS S32760 |
0.03 Max |
1.00 Max |
1.00 Max |
0.030 Max |
0.010 Max |
24.0-26.0 |
6.0-8.0 |
3.0-4.0 |
0.50-1.00 |
0.20-0.30 |
0.50-1.00 |
Zeron 100 Flanges Mechanical Properties
| Grade |
Tensile Strength (MPa) |
Yield Strength (MPa) |
Elongation (%) |
Hardness (HB) |
| UNS S32760 |
750 Min |
550 Min |
25 Min |
300 Max |
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FAQ's
Zeron 100 Flanges are flanges manufactured from Zeron 100
super duplex stainless steel, typically UNS S32760. They offer excellent
corrosion resistance, high strength, and good resistance to pitting and
stress corrosion cracking, making them suitable for demanding industrial
piping applications.
Common types of Zeron 100 Flanges include:
- Zeron 100 Weld Neck Flanges
- Zeron 100 Slip-On Flanges
- Zeron 100 Blind Flanges
- Zeron 100 Socket Weld Flanges
- Zeron 100 Threaded Flanges
- Zeron 100 Lap Joint Flanges
Zeron 100 Flanges manufactured to ASME B16.5 can be supplied
in pressure classes such as 150, 300, 600, 900, 1500, and 2500,
depending on the flange size, material specification, and application
requirements. The appropriate pressure class is selected based on pressure,
temperature, and material conditions.
Zeron 100 Flanges are selected for applications requiring
high mechanical strength and superior corrosion resistance. They are
particularly suitable for aggressive environments such as offshore and
marine systems, oil & gas, chemical processing, desalination, and
petrochemical applications.
The key advantages of Zeron 100 Flanges include excellent
resistance to pitting and crevice corrosion, high strength, good resistance
to stress corrosion cracking, and reliable performance in harsh and
chloride-containing environments. These properties can help provide
long service life and dependable performance in demanding piping systems.
Application of Zeron 100 Flanges
Latest Price List of Zeron 100 Flanges
The market price of Zeron 100 Flanges depends on factors such as flange type, size, pressure class, material availability, quantity, and project specifications. Due to its premium super duplex composition and exceptional corrosion resistance, Zeron 100 typically falls within the higher-value segment of industrial flanges. Contact Gopal Forge Industries™ for the latest market-based pricing and project-specific quotations.
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